Morimatsu LifeSciences' automation business focuses on core competencies in industrial automation solutions design and implementation, encompassing four key areas: PLC/DCS system solution design, Process configuration, testing, and optimization, Batch flexible design compliant with S88 models, Industry-specific customized report development.
Our programming and design work is conducted on several internationally recognized platforms, including Siemens TIA/PCS7, Rockwell Studio5000/FactoryTalk, and Emerson DeltaV, serving five core industries: pharmaceuticals, chemicals, fast-moving consumer goods, food, and new energy.
Morimatsu LifeSciences’ automation possesses multi-system platform capabilities and cross-industry automation technical service expertise.
PLC and DCS system solution design
Process configuration, testing and optimization, Batch flexible design compliant with S88 model
Industry-specific customized reporting
Siemens TIA Portal, PCS7
Rockwell Studio5000, FactoryTalk
Emerson DeltaV
Pharmaceuticals / Chemicals / Fast-moving Consumer Goods / Food / New Energy
Utilizes various communication protocols to collect data from PLCs, instruments, intelligent devices, or subsystems from different manufacturers for real-time monitoring
Archival storage of large volumes of data
Query logic and judgment
Data analysis
Data upload
Material management / Material requisition management
Weighing operations
Formula management / Report management
Inventory viewing
Print history
User management
Calibration and history review
Inbound/outbound details
Front-end design support
Control system platform training
Computerized system validation
Project upgrades and transformations
Software platform updates and version upgrades
Process flow -automation transformation and optimization
Report requirement optimization
Guidance manuals & guidelines
Expert team support
Technical consultant guidance
Multi-Platform Capability
Breaking System Barriers, Empowering Cross-Platform Efficient Operations
• Our exceptional multi-system design and multi-platform utilization capabilities provide unlimited possibilities for industrial automation.
• We offer deep compatibility with mainstream control systems including Siemens PCS7/PLC, Emerson, and Rockwell, managing complex project system network architectures while ensuring stability and security. We seamlessly integrate OT & IT networks to build a flexible and scalable automation foundation.
• We support unified design standards across TIA Portal, PCS7, DeltaV, and RA platforms, enabling engineers to configure and program efficiently in a standardized environment. Based on open architecture design, we rapidly adapt to new industrial software, ensuring long-term value for our solutions.
ISA-88 Model Expertise
Layered Decoupling Architecture Based on International ISA-88 Standard
• We deeply understand and implement the ISA-88 international standard for batch process control, creating a standardized four-layer model architecture that achieves hierarchical control of recipe procedures, unit procedures, operations, and phases, adapting to flexible batch production requirements.
• We clearly define the hierarchical relationships among process cells, units, equipment modules, and control modules in the ISA-88 model, supporting multi-purpose equipment operation where the same equipment module can adapt to different process requirements, significantly enhancing production flexibility.
• With expertise in the ISA-88 model, we clarify the hierarchical relationships and execution logic among recipe procedures, unit procedures, operations, phases, and equipment procedures, achieving precise alignment between process standards and equipment execution.
• We decompose recipe procedures into standardized unit procedures, recipe operations, and recipe phases—from preparation, sterilization, and formulation unit processes to specific operations like water addition and volume adjustment, down to precise phase execution—ensuring production standardization and rationalization at every level.
Based on the internationally recognized ISA-88 standard, we build a flexible, efficient, and easy-to-maintain modular production control system for you. The core concept of this standard is "layered decoupling"—separating complex production process logic from specific hardware equipment control. Like building with LEGO blocks, we decompose the production process into standardized hierarchical modules, achieving complete separation between production process "recipes" and the "equipment" that executes them.
Core Value to Customers
• Rapid product changeover, easily accommodating process changes and new product introduction
• Process knowledge reuse, "efficient equipment utilization," maximizing production capacity
Regulations & Guidelines
Morimatsu LifeSciences’ automation has deep expertise in the pharmaceutical industry. All automation solutions strictly comply with pharmaceutical guidelines and regulatory requirements, implementing four core compliance functions: audit trail, electronic signatures, electronic batch records, and access control management, meeting the industry's stringent compliance standards.
With data integrity as the core, we achieve full production process trend monitoring, alarm recording, event tracing, and stable database storage, ensuring production data is authentic, complete, and traceable, in compliance with pharmaceutical industry data compliance requirements.
Audit Trail: Complete operation logs are recorded throughout the process; data cannot be tampered with, providing full traceability of all critical activities to meet the most stringent regulatory review requirements.
Data Integrity: Computerized systems implement defense throughout the entire lifecycle—from data collection, transmission, storage, access, auditing, backup, system validation, to management processes—ensuring the security of data collection, storage, and transmission processes, preventing accidental or malicious tampering.
Electronic Signatures: Fully compliant with 21 CFR Part 11 standards, ensuring that signatures for critical operations have legal validity and achieving operational reliability.
Our solutions are not merely computerized control systems; they are solid partners in enterprise compliance strategy, simplifying compliance management and safeguarding data and processes.
Customized Reporting
We provide industry-specific customized report development services, combining enterprise production needs with compliance requirements to create exclusive reporting systems, while achieving refined user management and permission allocation, supporting rapid order queries, and enhancing data management efficiency.
With a supporting visual intelligent management backend, we enable centralized account management, supporting account creation, modification, deletion operations, recording account update times, and achieving standardized, traceable account management.
User Management
Permission Allocation
Order Query
Report Viewing
Complete Data Records
Data Tables, Trend Charts
Stable & Efficient - Newly Self-Developed Automated Programming Tool
Leveraging proprietary automated programming tools, we achieve end-to-end automation from documentation to code and PLC delivery. This establishes a standardized, iterative control system development framework, empowering efficient project execution.
• One-Click Automatic Program Code Generation from Documentation
Standardized FS files can be directly imported into the tool to batch generate standardized PLC program units, eliminating repetitive manual coding work, unifying program naming and module architecture, and avoiding human coding errors.
• Full-Chain Version Real-Time Synchronization Control
Documents, tool configurations, and PLC firmware versions are strictly bound together with automatic end-to-end synchronization. This ensures full version traceability and eliminates debugging and compliance risks caused by inconsistencies between documentation and PLC programs.
• Standardized Process, Balancing Efficiency and Flexibility
The entire development process follows unified standards, significantly shortening program compilation and FAT debugging cycles; the ISA S88 modular program architecture can be flexibly expanded as needed to adapt to various process sections such as mixing, feeding, pressure, weighing, etc., suitable for multiple types of pharmaceutical and chemical projects.
Technology Leadership | Quality Assurance | Compliance Reliability | Continuous Innovation
Intellectual Property Strategy
Backed by proprietary core technologies certified with national invention patents, we have broken through critical technical barriers. Additionally, holding multiple registered computer software copyrights and full independent intellectual property rights, we ensure product originality, security, and scalability, thereby establishing a robust technological moat.
Professional Talent Qualification Certification
Our automation team brings together numerous mid-level and senior engineers, with technical backbone staff certified by international manufacturers including Siemens, Emerson, Rockwell Automation (RA), and ISPE, ensuring project delivery quality and technical standards synchronized with global benchmarks.
